So I know I'm a total noob with this stuff, but I thought you'd normally want to cross a driver before it starts naturally rolling off since that "rolling off" part isn't going to sound as good as when it's in the flat part of the frequency range for a specific driver. I'm guess I was wrong with that assumption?
That's not necessarily true. A driver _can_ sound just as good in the part of its band where its rolling off as anywhere else - it all depends on the driver. There are several speaker systems I've seen written about which have no crossover on the LF drivers at all but only one on the tweeter (to protect it from excessive excursion). Again, it all depends on the individual driver....YMMV as usual!
Considering how little the 6dB low pass crossover I have now is doing in my current setup, I could probably just eliminate it altogether, and I might just do that sometime when I get time.
One new thing I've done this last month; I've known forever that the 5/8" thick side walls on the VOTT speaker are totally inadequate to stave off resonances. A couple years ago, I poured a combination of plaster of Paris and sand into the sides and bottom of the horn proper, so those parts don't resonate at all, and I glued a 2x4 diagonally on the inside sides to damp resonances there, to pretty good effect. However the lower back and the (removable) upper back have not been treated at all and resonate like shit when you knuckle test them. I wanted to address this part and was formulating in my mind what I wanted to do about it, then recalled writings by Linkwitz about his enclosure-less di-pole LF "cabinets". My idea - simply remove the upper part of the cabinet directly behind the woofer and replace it with an acoustically transparent grille to keep rats out ;-)
It has worked extremely well. The speakers are now di-pole up to about 2kHz, with a short horn in front (never seen that done). Yes, there is a drop in LF response due to cancellation and no reflex port action, but I simply raised the frequency of the crossover of my subwoofers to compensate to flatness again. The depth imaging has improved as could be expected by the di-pole nature of the speakers now (they are 6 feet from the front wall), and the sound in the LF range has cleaned up considerably; I can now tell the frequencies where the resonances were are now clean.
Of course the bass reflex part of the VOTT enclosure is now moot, but that really doesn't matter since I'm using subs to address that frequency range. Actually since I got subs, the bass reflex part of the spectrum has been filtered out by the sub crossover anyway.
Altogether a good (and essentially free) improvement.